Dal Mill Plant – Perfecting All Pulses To Process Dal, Empowering Businesses!
"From farm to plate, we deliver perfection in every split!"
Technology That Transforms – Our Core Expertise
"Innovation at every step, precision in every detail!"
At Samay, our 65,000 sq. ft. manufacturing hub is where ideas turn into machines that transform industries.
- Advanced Laser Cutting Machines, CNC Bending, and CNC Turning Facilities ensure precision engineering.
- Dedicated R&D and Quality Control teams ensure exceptional reliability and innovation.
- Powder Coating Workshop ensures a premium finish for long-lasting machinery.
The Dal Mill Plant – Crafting Excellence
As a leading manufacturer of Fully Automatic Dal Mill Plants, Samay equips you with the tools to process pulses into Fine and Polished Dal effortlessly. From 500 KG per hour to tailored capacities, our plants ensure efficient, scalable production with consistent results, meeting global standards.
Process Overview – Precision from Husk to Split
"Transform raw pulses into fine, market-ready Dal!"
- 1. Pre-Cleaning:
"Start with purity, end with perfection!"
Large and small impurities like wooden sticks and threaded waste are removed using a Drum Sieve for a clean start.
- 2. Fine Cleaning:
"For pulses as clean as your brand reputation!"
The Vibro Classifier and RIIL Machine ensure fine cleaning, while the smaller or larger impurities are removed easily as per jali( strainer)
- 3. Stone Removal Process:
No stones left unturned—literally! The Destoner Machine ensures that every seed is free from unwanted stones, ensuring purity in every batch.
- 4. Weight Grading:
"Precision grading to perfection!"
Pulses are graded by weight with the high-performance Gravity Separator, ensuring uniformity.
- 5. Conditioning Process:
"A balance begins here!"
Pulses are scratched with Emery Roll and moisturized using water or oil in the Dampener, setting the stage for effective de-husking.
- 6. Drying Process:
"Efficient drying for efficient moisture!"
The conditioned pulses are dried using a Dryer Machine or Sun Dryer to achieve optimal moisture levels.
- 7. De-Husking Process:
"Layer by layer, perfection emerges!"
The Emery Roll gently removes the husk, and the process is repeated 2-4 times depending on the type of the pulses.
- 8. Splitting Process:
"Precision splitting for consistent quality!"
Pulses are split evenly into different sections using Fatka Machine and further the remaining ones get cleared in Chakki, ensuring premium output if it doesn't get removed in Fatka Machine.
- 9. Polishing and Shining:
"Shine brighter, sell better!"
The Leather Polisher Machine gives the dal a polished and shining finish, enhancing its market appeal.
- 10. Color Sorting:
"Because every grain matters!"
The Color Sorter Machine ensures uniformity by sorting all dals based on color, delivering the best final product.
What Sets Our Dal Mill Plant Apart?
"Crafting Perfection, Redefining Pulses – Here's Why We're the Best in the Business!"
When it comes to dal processing, Samay’s Dal Mill Plant doesn’t just meet expectations – it redefines them. With cutting-edge technology, thoughtful design, and customer-focused solutions, we ensure that your investment is both reliable and profitable. Our quality is top-notch and not compromised with the highest quality percentage of dal production and output . Here's what makes us stand out:
1. Tailored Solutions – Designed Around You
"One size doesn’t fit all, and we understand that!"
- Our plants come in various capacities, starting from 500 KG per hour to customized capacity as per your unique production requirements.
- Whether you’re catering to small-scale markets or large industries, our Dal Mill Plant is built to scale with your ambitions.
2. Fully Automated Excellence – Less Effort, More Output
"Why work harder when you can work smarter?"
- Our fully automatic systems ensure seamless operations with minimal manual intervention.
- Automation reduces human errors, optimizes efficiency, and maximizes production output.
3. Market-Ready Output – Quality You Can Trust
"From field to fork, we perfect every step!"
- Our plants deliver fine, polished, and color-sorted dal, ready for immediate packaging and sale.
- With consistent quality and high precision, your end product becomes a customer favorite.
4. Durability and Longevity – Built to Last
"Invest once, reap the benefits for years to come!"
- Engineered with robust materials and state-of-the-art machinery, our plants are built for long-term use.
End-to-End Support – We’ve Got Your Back
Our journey doesn’t end with delivery!"
- From installation to maintenance, our team is with you every step of the way.
- Ongoing technical support and guidance ensure smooth operations and optimal performance.
Why Choose Samay?
With Samay’s Dal Mill Plant, you're investing in:
- Reliability A plant that delivers consistent, high-quality results.
- Innovation Cutting-edge technology that keeps you ahead in the market.
- Profitability Efficient systems that boost productivity and reduce costs.
- Sustainability Energy-efficient designs that align with eco-friendly goals.
Invest in Precision with Samay!
"Your trusted partner in revolutionizing the pulse industry!"
With Samay’s Dal Mill Plant, you’re not just upgrading your production – you’re stepping into a world of precision, innovation, and profitability.
Get in touch today to take your dal processing to the next level!
